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BP5085-15 AC/DC converter Absolute Maximum Ratings Input voltage Maximum output current(15V) Maximum output current(5V) ESD endurance Operating temperature range Storage temperature range Parameter Symbol Limits Unit Vi I15o MAX I5oMAX Vsurge Topr Tstg 400 80 350 2 −20 ∼ +80 −25 ∼ +105 V mApk mApk kV °C °C Load Regulation Conversion Efficeincy Conversion Efficiency (15V output) (I5=0mA, Vi=282V) 100 90 80 70 60 50 40 30 20 10 0 200406080 Output Current I15(mA) Conversion Efficiency η 1(%) Surface Temperature Rising Dimension(Unit : mm) Application circuit External components setting FUSE: FusePlease make sure to use quick acting fuse 1A / Please use the fuse resistance for R2. C1: Capacitor for inputCapacitance : 33μF∼820μF Rated voltage : 450V or higher voltage smoothingRipple current is 0.13Arms above. C2: For noise terminalCapacitance : 0.1μF∼0.22μF Rated voltage : 450V or higher voltage reduction Film capacitor or ceramic capacitor. Reduce the noise terminal voltage. The constant value should be evaluated in the set. C3: Capacitor for OutputCapacitance : 220μF∼1000μF Rated voltage : 35V or higher, (15V output)ESR is 0.16Ω max. Ripple current is 0.4Arms above. Output ripple voltage is influenced. Please evaluate it in the actual se C4: Capacitor for OutputCapacitance : 220μF∼1000μF Rated voltage : 16V or higher, (5V output)ESR is 0.25Ω max. Ripple current is 0.4Arms above. Output ripple voltage is influenced. Please evaluate it in the actual set. L1: Choke coilL : 1mH Allowable current : 600mA or higher. Please use the one that is hard to be magnetic saturated even in the high temperature. D1: Rectifier diodeIn the absolute maximum ratings, the reverse peak voltage should be 800V or higher, the average rectifying current should be 1A or higher,and the peak surge current should be 40A or higher. For rush current, to use the large capacity diode for surge current is recommended. R2: For noise terminal10Ω∼22Ω 1/4W Reduce the noise terminal voltage.Please set it,if necessary. The constant value should be evaluated in set. R1: Rush current limitingLimiting resistance must be used because rush current at powering up is resistanceapplied in proportion to the C1 capacitance.Please determine the resistance value after confirming the rising characteristics of the module at powering up. ZNR: Varistor Varistor must be used. It protects this part from lightning surge andstatic electricity. Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Function Input terminal Vi(282VDC) Not used Not used COMMON1 Not used Choke coil connect Not used Choke coil connect Not used 15V output terminal Not used 15V input terminal Not used COMMON2 Not used Output terminal Vo(5V) For acutual usage, Please kindly evaluate and confirm our part mounted in your product, Especially, Please make sure to confirm whether the load current exceed Max. rated current by using the current probe. BP5085-15 Be sure to use fuse for safety. DC motor Vo C2 FUSE 14 6 8 10 12 14 16 + − C1 ZNR R2 D1 Vi Ii C4C3 L1 R1 AC220V input, outputC220V input, output−1 : 15V/80mA, output 15V/80mA, output−2 : 5V/350mA 5V/350mA Derating Curve + − + − Io Derating Curve (15V output) Operation Range 100 90 80 70 60 50 40 30 20 10 0 010-20 -10-302040308070605090 Ambient Temperature Ta(°C) Output Current Io(mA) Unit Conditions V V mA V mA V V V V Vp-p Vp-p % % DC Vi=282V, I15=80mA, I5=0mA Vi=282V Vi=282V, I15=0mA, I5=200mA Vi=282V Vi=226~358V, I15=80mA, I5=0mA Vi=226~358V, I15=0mA, I5=350mA Vi=282V, I15=0~80mA, I5=0mA Vi=282V, I15=0mA, I5=0∼350mA Vi=282V, I15=80mA, I5=0mA Vi=282V, I15=0mA, I5=350mA Vi=282V, I15=80mA, I5=0mA Vi=282V, I15=0mA, I5=350mA Electrical Characteristics Input voltage Output voltage1 Output current1 Output voltage2 Output current2 Line regulation1 Line regulation2 Load regulation1 Load regulation2 Output ripple voltage1 Output ripple voltage2 Power conversion efficiency1 Power conversion efficiency2 Parameter Symbol Typ.Max.Min. Vi V15 I15 V5 I5 Vr1 Vr2 Vl1 Vl2 Vp1 Vp2 η1 η2 282 15.0 − 5.0 − 0.1 0.1 0.05 0.05 0.1 0.1 70 55 358 16.0 80 5.25 350 0.3 0.3 0.3 0.3 0.2 0.2 − − 226 14.0 0 4.75 0 −0.3 −0.3 −0.3 −0.3 − − 60 45 ∗4 ∗4 ∗4 ∗4 ∗3 ∗3 ∗1 ∗1 Maximum output current varies depending on ambient temperature ; please refer to derating curve. ∗1 Maximum input voltage at steady mode is 358V, but the over-applied voltage is 400Vpk, within 10 seconds. ∗2 Maximum output current is the peak of load current after the output smoothing capacitor. The maximum heating part of this module have to be below 150°C including self-heating and ambient temperature. And the average current must be in the range of electrical characteristics below. ∗2 Please refer to Load regulation, Conversion effciency. 22.0MAX. Mark Side 4 ± 1.0 48.5MAX.14.0MAX. 9.0MAX. 5.0MAX. 2.54×15=38.1 1 4 6 8 10 12 14 16 0.5±0.1 7.62 1.3±0.2 0.25± 0.05 5.08 5.8MAX Load Regulation (15V output) (I5=0mA, Vi=282V) 16.0 15.8 15.6 15.4 15.2 15.0 14.8 14.6 14.4 14.2 14.0 0 20406080 Output Current I15(mA) Output Voltage V15(V) Surface Temperature Rising (15V output) (I5=0mA, Vi=141V) 20 18 16 14 12 10 8 6 4 2 0 040206080 Output Current I15(mA) Temperature Rising ∆ T( ° C) Conversion Efficiency (5V output) (I15=0mA, Vi=282V) 100 90 80 70 60 50 40 30 20 10 0 500150250300100200350 Output Current I5(mA) Conversion Efficiency η 2(%) Derating Curve (5V output) Operation Range 400 350 300 250 200 150 100 50 0 010-20 -10-302040308070605090 Ambient Temperature Ta(°C) Output Current Io(mA) Load Regulation (5V output) (I15=0mA, Vi=282V) 5.3 5.2 5.1 5.0 4.9 4.8 4.7 0 10020030050150250350 Output Current I5(mA) Output Voltage V5(V) Surface Temperature Rising (5V output) (I15=0mA, Vi=141V) 20 18 16 14 12 10 8 6 4 2 0 020010030015050250350 Output Current I5(mA) Temperature Rising ∆ T( ° C) ∗2 ∗2 1/2